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lundi 30 mars 2015

How The Fiber Processing Mills Work

By Lelia Hall


Although the procedures are simple for each machine, there are still other procedures to complete. All fibers must be inspected to remove unwanted matter including excessive vegetation, foreign objects, manure and plastic. All fibers will be washed using a simple system of various sinks, wash twice and rinse twice. The soap to be used must be a biodegradable industrial product. Proper washing is important to ensure a trouble free method.

Water temperature and other factors may also vary depending on the fiber, but it is a certain task where a person may process pounds every hour by hand and use washing machines. These are only the starting point of producing the best products. But before that, you must learn and understand the process of the fiber processing mills.

There are at least three to four types and colors of fibers can be washed and leaned at the same time. Most of these fibers may undergo different series of washes and rinses. Thus, proper washing is vital to ensure a trouble free processing. Water temperature may vary depending on the type of fibers used. The picker also teases out some entanglements when producing a consistency in the entire process.

Blending of any type and color can be accomplished at this stage providing a complete homogenous blend. It will be fed to the machine by a belt into the slicker, which has small teeth and to the picker drum which has large teeth. It will then enter the collection room where conditioning oils and other substances are applied. The next thing to consider is the separator. This gently separates unwanted vegetable matter, guard hair and other contamination from fine fibers.

This is not actually an alternative for proper skirting but it removes additional vegetation that remains and adds softness to the end product. Most of these unwanted things will be collected in chambers underneath while the main fiber will be removed from the output. There are also different types of fiber that need multiple passes.

Basically, the carder is the primary heart of the mill processes. Randomly, it separates the placed fiber. It individuals aligns them presenting in forms of continuous web. They are also weigh properly and placed to the in feed belt. Straightened p are carried by the swift to the fancy system. These are the only rollers in the carding process that can be touched.

The spinner draws prepared roving and direct them through the drafting system and outputting a consistent stream. The stream is then twisted to the single of yarn and will be stored. Without proper attention to details in the procedures leading to spinning, the quality of the finished product may not be achieved.

The plyers may also take multiple single strands in making multiple plied yarns. It produces the same abilities like the spinners and give predictability and precision. The yarns can be plyed in the other side directions of the spinning so the process of spinning cannot be lost. Both single and multiple colors will also be plyed together.

The cone winder will remove the yarn from the bobbins. Machine weavers and knitters with large projects may want their yarn on cones. Knowing how the processing mill works is the best way to produce the best fibers. It is also essential to consider the proper procedure so that it will not affect the process and the products as well.




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